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Explore Our Clients

For years, MKV Sugartech Solutions has partnered with some of the most respected sugar, ethanol, and cogeneration companies across the country. Our engineering expertise, proven methodologies, and commitment to performance improvement have helped clients achieve higher efficiency, reduced losses, and successful plant expansions.

Trusted by Industry Leaders Across The World

    • Delivered consultancy services for a 200 KLPD ethanol plant with a 60 TPH incineration boiler.

    • Led expansion of the sugar plant from 6000 TCD to 7500 TCD (2023–24 season), achieving 32% steam consumption on B-heavy molasses.

    • Managed phased capacity enhancements:

      • 7500 → 10,000 TCD (2024–25 season)

      • 10,000 → 11,000 TCD (2025–26 season)

      • 11,000 → 12,500 TCD (2026–27 season) — Ongoing

    • Conducted a comprehensive plant assessment and delivered an optimisation report for 1500 TCD operations (2023–24 season).

    • Implemented corrective engineering solutions to stabilise crushing at 1500 TCD.

    • Provided consultancy for setting up a new 4000 TCD sugar plant, designed for expansion up to 5000 TCD.

    • Delivered optimisation consultancy for the existing milling plant at 1600 TCD (2025–26 season).

    • Provided annual consultancy for milling performance improvement, reducing final bagasse moisture from 50.5% to 49.25% through optimisation of mill roller grooving and settings.

    • Delivered seasonal mill settings and trash plate profile optimisation.

    • Executed modification of cane chopper at BW tandem.

    • Led capacity expansion projects:

      • KCP tandem: 4400 → 5000 TCD (2025–26 season)

      • BW tandem: 8000 → 8250 TCD (2025–26 season)

    • Conducted a quality audit for the Jawaharpur unit.

    • Performed inspection and follow-up for expansion projects at the Jawaharpur and Nigohi units.

    • Provided consultancy for expansion of the Nigohi unit mill section from 9000 TCD to 10,500 TCD (2024–25 season).

    • Delivered consultancy for expansion of the Ninaidevi unit milling and process section from 3000 TCD to 4500 TCD (2022–23 season).

    • Executed corrective engineering to stabilise the crush rate at 4500 TCD (2023–24 season) — Ninaidevi unit.

    • Provided consultancy for expansion of the Ramgarh unit milling section from 6200 TCD to 7000 TCD (2023–24 season).

    • Conducted inventory analysis across all units (2024).

    • Delivered consultancy for expansion of the SDSK unit milling section to 8400 TCD (2023–24 season).

    • Prepared a Detailed Project Report (DPR) for expansion of the Baghauli unit from 5000 TCD to 7500 TCD.

    • Prepared a report for expansion and process conversion at the Bundaki unit.

    • Delivered a steam economy analysis report for DD, DN, and DP units.

    • Executed engineering design for installation of HOC and kicker on ACC.

    • Resolved top scraper operational issues at the Afjalgarh unit.

    • Conducted a study on entrainment issues at the evaporator station — Afjalgarh unit.

    • Investigated bottom cone failure of 1250 m² SK at the DN unit.

    • Prepared mill manufacturing drawings for Kagera Sugar Works, Tanzania.

    • Developed UFR drawings for the 1st, 2nd, and 6th mills.

    • Provided consultancy for milling plant performance improvement, focusing on operational efficiency and output optimisation.

    • Delivered technical consultancy for a 1500 TCD sugar plant with 60 KLPD ethanol integration.

    • Provided troubleshooting consultancy to resolve the Zero Mill issue, ensuring operational stability.

    • Provided troubleshooting for milling and boiler-related issues, improving plant reliability.

    • Delivered consultancy for assessment of the existing sugar plant, including recommendations with budgetary cost estimates for restart.

    • Prepared a Techno-Economic Viability (TEV) report for restarting operations.

    • Designed and developed drawings for a molasses tank cooling system.

    • Provided recommendations to stabilise the Jay Mahesh unit at 365 TCH.

    • Submitted a proposal for expansion of the Krishnaveni unit to 5000 TCD.

    • Delivered troubleshooting consultancy for milling-related operational issues.

    • Provided consultancy for integration of a grain module into an existing 150 KLPD distillery (2023–24).

    • Prepared a feasibility report for upgrading a low-pressure boiler to a medium-pressure boiler.

    • Delivered annual consultancy services for the mill section to enhance performance.

    • Provided troubleshooting for milling issues and developed proposals for optimisation and efficiency improvement.

    • Executed expansion of the milling plant from 10,000 TCD to 11,000 TCD (2022–23 season).

    • Led further expansion from 11,000 TCD to 19,000 TCD (2023–24 season).

    • Delivered optimisation at 6500 TCD and expansion to 8000 TCD, including syrup diversion integration.

    • Conducted a study of the existing boiler system and submitted a detailed technical report.

    • Prepared detailed engineering drawings and a DPR for optimisation and expansion of the sugar plant from 1500 TCD to 2100 TCD (2023–24 season).

    • Delivered a DPR for optimisation and expansion, along with detailed engineering for scaling the plant from 6000 TCD to 12,000 TCD.

    • Conducted an assessment of the existing sugar plant and prepared a detailed technical report.

    • Assessed the existing plant and delivered a report for optimisation at 4500 TCD capacity.

    • Conducted plant assessment and prepared an optimisation report for 12,500 TCD operations.

    • Performed a factory visit and provided recommendations to address operational issues from the previous season.

    • Prepared a Detailed Project Report (DPR) for rehabilitation of a 5000 TCD sugar plant.

    • Studied the existing cane handling system and provided recommendations along with ACC layout design.

    • Prepared a DPR for addition of a grain module to a 50 KLPD distillery.

    • Delivered a DPR for a 100 KLPD distillery setup.

    • Submitted a proposal for expansion from 5000 TCD to 8000 TCD.

    • Conducted a factory visit and technical assessment, delivering recommendations to stabilise process house operations at 3000 TCD.

    • Providing ongoing consultancy for detailed engineering services to set up a 500 TCD sugar plant in Angola.

    • Prepared manufacturing drawings for Ø40” × 80” size mills.

    • Developed engineering layouts, flow diagrams, and staging layouts with load data.

    • Delivered manufacturing drawings for TRPF Ø40” × 80” size mills.

    • Conducted a study of the existing milling plant and optimised the crush rate to 6000 TCD.

    • Evaluated flowmeters and provided recommendations for calibration and accuracy improvement.

    • Assessed the existing milling plant and recommended improvements to enhance efficiency parameters.

    • Provided consultancy to increase crush rate from 1900 TCD to 2300 TCD without major capital investment.

    • Delivered optimum mill settings for both tandems to improve performance.

    • Implemented optimum mill settings for both tandems.

    • Conducted factory visits and provided recommendations for optimisation at 2200 TCD.

    • Delivered mill settings, trash plate drawings, and related engineering drawings.

    • Performed optimisation of the existing sugar plant at 4000 TCD.

    • Provided mill settings, trash plate drawings, and engineering support for mill and process sections.

    • Optimised plant operations at 6500 TCD, reducing bagasse pol and moisture.

    • Delivered mill settings and trash plate drawings.

    • Executed expansion of the milling plant to 6000 TCD.

    • Provided mill settings and trash plate drawings.

    • Conducted a factory visit and prepared a report for expansion from 3000 TCD to 3600 TCD.

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50+

Sugar & Ethanol Clients Served

40+

Clients Across India & Overseas

100+

Successful Assignments

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